Precision Air Duct Design for Peak HVAC Efficiency

A heating or cooling system is only as effective as the ductwork behind it. Poorly designed ducts can lead to uneven airflow, energy loss, and skyrocketing utility bills. At Rogers & Sons, we specialize in custom air duct design that enhances performance, energy efficiency, and indoor comfort to the highest standards. Whether you’re building a new space or upgrading an existing system, our in-house team of expert designers and skilled metal fabricators creates ductwork that perfectly fits your system, structure, and long-term needs. With decades of experience in airflow engineering and HVAC installation, we ensure that every detail is crafted for optimal balance, efficiency, and superior comfort, providing an elevated experience for your building’s environment.

Our Air Duct Design Services

From residential properties to large industrial spaces, proper ductwork is essential for HVAC systems to deliver clean, consistent airflow. We take a meticulous approach to evaluate your building’s layout, usage patterns, and mechanical equipment, crafting duct systems that ensure long-term efficiency and exceptional performance. By tailoring each design to your unique needs, we create solutions that not only optimize comfort but also enhance the overall energy efficiency and sustainability of your space.

Custom Residential Duct Layouts

We design duct systems for new homes, remodels, and HVAC upgrades that improve airflow and comfort. Our goal is to create a system that delivers even temperatures throughout the house, minimizes noise, and keeps energy bills manageable.

Commercial & Industrial Duct Planning

For warehouses, office buildings, labs, and mixed-use facilities, we design duct systems that meet code requirements, scale with demand, and seamlessly integrate with building automation. Our team of CAD and Revit specialists ensures flawless coordination across trades and systems, delivering custom solutions that optimize performance and efficiency for your facility’s unique needs.

Duct Modifications & Retrofits

Outdated or poorly sized ducts can bottleneck even the best HVAC equipment. We assess your current setup and redesign duct paths, transitions, and air distribution points to reduce strain on the system and increase energy savings.

In-House Fabrication & Installation

Once the design is finalized, we fabricate the ductwork in our own state-of-the-art metal shop, eliminating delays and ensuring every component is built to exact specifications. Our skilled Rogers & Sons technicians then install the system with precision, fully understanding how each part integrates to deliver seamless, efficient performance.

Why Choose Rogers & Sons for Duct Design?

Air duct systems aren’t just sheet metal—they’re a critical component of your HVAC system’s performance. At Rogers & Sons, our duct design services are supported by over 45 years of mechanical HVAC expertise and a comprehensive design/build process, ensuring precision and reliability at every step.

• Complete In-House Control: Designers, fabricators, and installers work seamlessly together under one roof, guaranteeing top-tier coordination and a streamlined process for exceptional results.
• Energy Efficiency Built In: Every bend, damper, and register is meticulously calculated to optimize system efficiency, helping reduce energy consumption and operational costs without sacrificing comfort.
• Residential to Industrial Scale: From homes and schools to dealerships and power plants, we’ve successfully designed custom ductwork that meets the unique demands of every facility, large or small.
• Seamless HVAC Integration: We design ducts around your HVAC system—not the other way around—ensuring flawless integration, enhanced performance, and long-term reliability.